HSC-1100D/1400D/1700D/1900D SERVO DRIVEN HIGH PRECISION SINGLE SPRIAL SHEET CUTTER

Description:

Automatic paper roll sheeter machine the high-quality nodular cast iron for the integration of design and
through precision machining, improves the service life of the bearing parts,400 cuts/min low failure rate,
and high yield efficiency.

1.Paper roll sheeter machine wall through finite element analysis, mechanical vibration analysis and
optimization of the frame, uses the high quality nodular cast iron for the integration of design, and
through precision machining, perfect the resonance phenomenon between the transmission components,
More stable in high speed operation, improve the service life of the bearing parts.

2.Upper knife roller has the British cutter method to effectively reduce the load and noise during paper
cutting, and to extend the life of the cutter. The upper knife roller is welded with stainless steel for precision
machining, and is dynamically balanced during high-speed operation. Lower tool seat is made of cast iron
integrally formed and cast, and then precision processed, with good stability

3.Three sets of pneumatic type slitting unit to have a high speed, smooth and powerless trimming and
slitting, with quick adjustment and locking. High rigidity knife holder is suitable for 300m/min high speed
slitting .

4.Touch screen controls are used to set and display sheet size, count, cut speed, delivery overlap, and more.
The touch screen controls work in conjunction with a Siemens PLC.


HSC-D cutter uses the advanced technology of Taiwan and Britain.

Driven by AC servo motor.

Cutting paper stably in high speed.

Germany precise bearing and cutting knife assure the high precision.

Touch interface is simple to operation.

Reasonable inflection device ensures smooth of paper.

This machine is widely used in paper making, paper products processing and printing industry, and will
improve efficiency and increase benefit for your company.

It's achievable for casting body to realize higher speed and more stability, thus significantly improve the
service life of parts.

HSC-D is a simple but highly effective model which can reduce cost and increase benefit for your company.



The content of standard configuration:


1.High-precision single knife cutting machine

2.Prismatic adjustment system for paper
3.Middle slitting and waste collection system
4.Automatic counting and label inserting equipment
5.Paper transporting equipment
6.Automatic paper trimming and collecting machine
7.Electrical controlling system
8.Servo driving motor
9.Double lime pneumatic shaft less paper rack


Machine features:


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CUTTING UNIT


The upper knife uses British cutter method to reduce the load and

noise and extend cutter life.The upper knife roller is processed by

steelwelding and dynamic balance adjustment; effectively reduce

vibration and noise of the high-speed operation.The lower knife:

knife holder is made by cast iron integrally molded casting and

precise processing with good stability. The reverse knife is made of

special alloy steel with high precision processing; long life blade is

easily adjustable.

CONVEYING OVERLAP PART


A precision structure can adjust the synchronous deceleration wheel,

easy to operate, it's effective to protect surface of paper, so there will

be no scratching on surface, and also will not have the facula
whenev
er speed is high or low.


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AUTO COUNTING AND TAPINSERTER


1.Type: lnsert after counting precisely

2.Function:

A.After inputting number of paper pieces in HMl,then it can work
accordingto requirements

B.Refll defective product

CASTING BODY


The main machine wall is optimized through fnite element analysis,

to eliminate mechanical resonance ofall transportation parts, use the

high quality nodular cast iron by integration design, and through

precise processing, make the machine running more stable, improve

working life of bearing parts.



Function  description:

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Upper knife roll has the British cutter method to reduce
the load and noise when the cutter extend cutter life.
To steel welding gave precision machining,and dynamic balance adjustment,effectively reduce the vibration and noise of the high-speed operation.The knife roll block with cast iron integrally molded casting,precision machining, good stability.Rotary cutting knife is made of special alloy steel precision machining,with long service life and easy adjustment of the blade.Safety cover willautomatically shut down when the safety cover is opened, ensuring safety.

Dual position shaftless pivoting arm unwind stand1)Max Reel Diameter: 1800mm2)Max Reel width: 1100mm/1400mm/1700mm/1900mm3)Min Reel width: 300mm4)Core size : 3"6"12" ( optional Mechanical chuck)5)Hydraulic driving : 3.5kw6)Clip arm move forward or back driven by hydraulic7)Clip arm up or down driven by hydraulic8)Pneumatic brake system
9)Roll with related bracket

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Slitting knifeThree sets of pneumatic type slitting unit to have a high speed,smooth and powerless trimming and slitting,with quick adjustment and locking. High rigidity knife holderis suitable for 300m/min high speed slitting .

Motorized double decurler
Effectively remove the curl of the roll to make the paper more flat,
more conducive the paper roll tension stability,which enable this machine
practically to run thick board till 200-500gsm .

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Delivery and Auto Jogger SystemAutomatically goes down when paper piling up to a certain height.(Chain type, automatic up and down, more stable operation and service life)Conveyor system with mult-stage: from high speed to low speed.First to separate the cut paper quickly, and then overlap the paper,collect and pile the paper. 

Electronic control
YASKAWA servo,Siemens PLC,Schneider,Eaton,and imported electrical components .

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Delivery and Auto Jogger SystemThe stacker table has three sides shake finishing function,the side of the motor to drive the paper, the paper, 
on both sides by high-quality motor jogger to adjust the amplitude 
of the paper manually to improve the simplicity and safety of the operation.

Transport departmentThe fast/slow speed belt is controlled by the stepless frequency converter,which automatically tracks the knife speed and adjusts the belt speed,so that the paper can be perfectly overlapped. 

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Auto counting and Automatic marking
Type: Insert after counting preciselyFunction:After inputting number of paper pieces in HMI,then it can work according to requirements.
Auto -EPC (Edge Paper Control)Precision sensing nozzle which easily available and sensitive .Fast detects various web lines for EPC system.
Auto-tension controlPut the paper roll diameter and paper weight number into touching screen,the tension will be controlled by computer Automatically.

The main machine structure (Knife holder and holder stand)The main machine wall through finite element analysis,mechanical vibration analysis and optimization of the frame,USES the high quality nodular cast iron for the integration of design,and through precision machining,perfect the resonance phenomenon between the transmission components,make the operation more stable, improve the service life of the bearing parts.

Driving Motor system
1, AC Servo motor & encoder for cross knife2, AC motor & frequency transformer for conveyor3, AC motor for up & down paper piling stand
4, AC motor for joggers
5, AC motor for unwind stand
6, AC motor for collecting waste edge

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Main technical parameter:



Model                                HSC-1100D/1400D/1700D/1900D
Reference weight of cutting paper50-550g
Model of cutting paperThe up knife cut reciprocally and the down knife is fixed
Cutting accuracy±0.3mm
Gross weight14000kgs/16000kgs
Total power28kw
Power consumptionAC380V/220V-50HZ
Maximum cutting speed400cuts/min
Cutting length range400m/min
Cutting length range400-1450/400-1650mm
Paper piling height1400mm
Maximum scroll diameter1800mm
Maximum paper cutting width1100/1400/1700/1900MM
The format of slitting2 sheet
The request for air compressorMax 5.5kg/cm2×5m3/min


Structural ayalysis of FIG:


HSC-1400D-5.jpg


Optional items:

1.Dust removal

2.Color code tracking system