HSC-1100B/1400B/1700B/1900B SERVO DRIVEN HIGH PRECISION SHEET CUTTER

Description:



Automatic paper roll-to-sheet cutting machine with auto stacker and trimmer, the feature is a cost-effective, high-speed cutter, high-precision models, has high-speed, smooth, powerless trimming and slitting functions, and has quick adjustment and locking functions.
it is suitable for duplex paper, paperboard, grey paper, double-sided paper, cardboard, gray paper, kraft
paper, etc.

1.Paper roll to sheet cutting machine upper knife roller has the British cutter method to effectively reduce
the load and noise during paper cutting, and to extend the life of the cutter. The upper knife roller is
welded with stainless steel for precision machining, and is dynamically balanced during high-speed
operation. Lower tool seat is made of cast iron integrally formed and cast, and then precision processed,
with good stability.

2.Three sets of slitting knife unit to have a high speed, smooth and powerless trimming and slitting, with

quick adjustment and locking. High rigidity knife holder is suitable for 300m/min high speed slitting .

3.Touch screen controls are used to set and display sheet size, count, cut speed, delivery overlap, and more.

The touch screen controls work in conjunction with a Siemens PLC.

The content of standard configuration:


1. High-precision single knife cutting machine

2. Prismatic adjustment system for paper
3. Middle slitting and waste collection  system 
4. Automatic counting and label  inserting equipment 
5. Paper transporting equipment
6. Automatic paper trimming and collecting machine    
7. Electrical controlling system
8. Servo driver motor
9. Double lime pneumatic shaft less paper rack

Machine features:

MACHINE STRUCTURE.jpgpaper-roll-to-sheet-cutting-machine-2.jpg

CUTTING UINT


The upper knife uses British cutter method to reduce the load and

noise and extend cutterlife.

The upper knife roller is processed by steel welding and dynamic

balance adjustment; effectively reduce vibration and noise of the

high-speed operation.

The lower knife: knife holder is made by cast iron integrally molded

casting and precise processing with good stability. The reverse knife is

made of special alloy steel with high precision processing; long life

blade is easily adjustable.

ELECTRIC CONTROL PART


The man-machine interface and HZU processor, mainly used for the

input of production data, monitoring of equipment operating status

and system fault indication.The rotary horizontal cutter is driven by

KymmeneTlSMGlk drive with fast operation and accurate positioning

based on production, and actual speed from pulling roller feedback by

encoder.

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AUTOMATICALLY ADJUST THE ANGLE (PAPER ALIGNING SYSTEM)


The stepper motor precisely controls the precision screw and adjusts

the inclination of the cutter group, so as to effectively ensure the right

Angle of paper and reduce the error rate and loss caused by manual

adjustment.

MIDDLE SLITTING AND WASTE EDGE COLLECTING SYSTEM


1. The slitting knife at the top can be adjusted up and down, and the

bottom side is fxed, both of them can be adjusted manually.

2.Use vacuum blower andY-exhaust pipe to discharge waste.


Function description:

paper-sheeting-machine-hscj1100b1400b-1700b1900b-05.jpg

Upper knife roll has the British cutter method to reduce the load and

noise when the cutter extend cutter life.

To steel welding gave precision machining,

and dynamic balance adjustment, effectively reduce the vibration and

noise of the high-speed operation. 


Rotary cutting knife is made of special alloy steel precision machining,

with long service life and easy adjustment of the blade.

Safety cover will automatically shut down when the

safety cover is opened, ensuring safety.

Dual position shaftless pivoting arm unwind stand


1)Max Reel Diameter: 1800mm

2)Max Reel width: 1100mm/1400mm/1700mm/1900mm 

3)Min Reel width: 300mm

4)Core size : 3"6"12" ( optional Mechanical chuck)

5)Hydraulic driving : 3.5kw

6)Clip arm move forward or back driven by hydraulic

7)Clip arm up or down driven by hydraulic

8)Pneumatic brake system

9)Roll with related bracket

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houseng-paper-sheeting-machine-01.jpg

Slitting knife


Three sets of slitting knife unit to have a high speed,

smooth and powerless trimming and slitting,

with quick adjustment and locking.

High rigidity knife holder is suitable for 300m/min high speed slitting.

Motorized double decurler system


Effectively remove the curl of the roll to make the paper more flat,

more conducive the paper roll tension stability,

which enable this machine practically to run thick board till 200-500gsm.

paper-sheeting-machine-hscj1100b1400b-1700b1900b-08.jpg
paper-sheeting-machine-hscj1100b1400b-1700b1900b-09.jpg

Delivery and Auto Jogger System


Automatically goes down when paper piling up to a certain height. 

(Chain type, automatic up and down, more stable operation and service life)


Conveyor system with mult-stage:

from high speed to low speed.

First to separate the cut paper quickly,

and then overlap the paper, collect and pile the paper.

Electronic control


INOVANCE Servo, INOVANCE PLC, Schneider, Eaton.

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Delivery and Auto Jogger System


The stacker table has three sides shake finishing function,

the side of the motor to drive the paper, the paper,

on both sides by high-quality motor jogger to adjust the

amplitude of the paper manually to improve the

simplicity and safety of the operation.

Transport department


The fast/slow speed belt is controlled by the stepless frequency converter,

which automatically tracks the knife speed and adjusts the belt speed,

so that the paper can be perfectly overlapped. 

paper-sheeting-machine-hscj1100b1400b-1700b1900b-012.jpg
paper-sheeting-machine-hscj1100b1400b-1700b1900b-013.jpg

Auto counting and Automatic marking


Type: Insert after counting precisely

Function:After inputting number of paper pieces in HMI,

then it can work according to requirements.


Auto -EPC (Edge Paper Control)


Precision sensing nozzle which easily available and sensitive .

Fast detects various web lines for EPC system.


Auto-tension control


Put the paper roll diameter and paper weight number into touching screen,

the tension will be controlled by computer Automatically. 



Main technical parameter:



ModelHSC-1100B/1400B/1700B/1900B
Reference weight of cutting-paper30-550g
Model of cutting paperThe up knife cut reciprocally and the down knife is fixed
Cutting accuracy±0.3mm
Gross weight10,000kgs/13,000kgs
Total power28kw
Power consumptionAC380V/220v×50HZ
Maximum cutting speed300cuts/min
Maximum cutting meter speed300m/min
Cutting length range400-1650mm
Paper-piling height1400mm
Maximum scroll diameter1800mm(71”)Max
Maximum paper-cutting width1100/1400/1700/1900mm
The format of slitting 2sheet
The request for air compressorMax.5.5kg/cm2×5m3/min


Structural analysis of Fig:



houseng-servo-driven-precision-sheet-cutter-hsc1100d-1400d-1700d-1900d-11.jpg


Optional items:

  1. Blade Tungsten steel

  2. Cast iron main

  3. Imports of electrical appliances

  4. Pneumatic slitting knife

  5. Dust removal

  6. Color code tracking system